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Mold Flow Analysis allows us to quickly identify and address any potential problems before they arise. This not only expedites the production process, but also ensures that your final product is of the highest quality. Mold Flow Analysis sometimes called Mold Filling can optimize your product design & identify necessary engineering changes without wasting time and money on unnecessary tooling or mold tryouts or problems.
When you submit your injection molding project to PowerfulSky Mould, we can provide you with a detailed Mold Flow Analysis to ensure the part you designed is capable of being molded. This complete part analysis reduces costs by eliminating potential delays early on. It also ensures the fastest delivery of your high quality plastic injection molded parts. Our experienced engineers can use Mold Flow Analysis to take your project through each step of the injection molding process without building any tools and without conducting costly mold tryouts. Mold Flow Analysis eliminates problems before they occur, reducing costs and decreasing time to market.
Some of the issues Moldflow Analysis can address are:
• plastic part design optimization
• plastics material selection
• tooling layout
• gating selection / location
• runner sizing – automotive injection molding
• runner balancing
• cooling layout
• tooling inserts
• tooling material
• air trap control
• low issues / flow lines
• gate blemishes
• jetting
• sink estimate & control
• component weight
• engineering stress/force calculations
• clamp force reduction
• cooling and cycle time reduction
Which grade would you want as following: | ||||
A Grade |
B Grade |
C Grade |
D Grade |
|
Mold base standard |
HASCO/DME/LKM |
HASCO/DME/LKM |
LKM |
Chinese Local |
Cavity steel |
H13,2344,2343, |
718,738,P20HH, |
Local P20,WY718 |
Aluminum,S50C |
8407 Heat Hard steel |
NAK80 |
|||
Standard |
HASCO,DME,LKM |
HASCO,DME,LKM |
LKM/Chinese Local |
∕ |
Mold life |
>500,000-3000,000 |
300,000-500,000 |
100,000-300,000 |
>10000 |
Runner |
Hot runner, cold runner |
Hot runner, cold runner |
Cold runner |
Cold runner |
Mold price |
Most expensive |
Expensive |
Economical |
Cheapest |
Please tell us the QTY of estimates you need？Send us the product drawing (2D/3D or sample) then. | ||||
How to quickly get a quotation for the plastic injection mold?
If you want get a quotation for a mold or a plastic product, so please inform us below information:
1.Plastic material type,
2.Mold steel request(if you need to point this) and mold life
3.Surface treatment,
4.Mold base and mold compents standart(if you need to point this)
5.You detail contact information(company, telphone number, address, zip code, your name)
6.Send us an email:, so we will contact you and offer you the quotation quickly(lusual ess than 24 hours)
FAQ for Quotation/Inquiry: |
Q: When and Why you need to make molds? |
A: a. when you have new design, and existing design not available. |
b. After you checked prototypes and ready to making mass production. |
c. when you need to do mass production. |
d. when old molds wear out. |
e. when sales goes up, and want to produce your own goods to save cost. |
Q: Does your company make mould by yourself? |
A: Yes,we are a manufacturer with more than 12 years. |
Q: Do you produce both molds and molded parts? |
A: Yes, we do both tooling/molds and mass production. |
Q: What format you need for the 3D files? |
A: STP/STEP, IGS/IGES, X_T |
Q: Do you provide mold design? |
A: Yes, we can provide mold design free of charge after mold deposit is received. |
Q: Can you produce molds and molded parts as per samples? |
A: Yes, and you can ship the samples to us. |
Q: How do you pack molds and molded parts? |
A: a. for molds, we pack them into fumigation-free plywood case |
b. for parts, we pack them into 5-layer corrugated carton, or as per detailed requirements. |
Q: How can we pay? |
A: T/T , 50% in advance, 50% before shipment. |
Q: Can we visit your factory? |
A: Yes, of course, warmly welcomed |
Q: Can we sign NDA before I send drawings? |
A: Yes, we can, and we promise we will never disclose your design. |
2D drawing software |
Auto Cad |
3D drawing software |
Pro-E, UG, Solidwork, Catia, Master CAM |
2D drawing fomat |
Dwg,dxf,pdf |
3D drawing format |
Step, stp,iges,igs,stl,sldprt, x_t |
Mold base standard |
LKM, Hasco, DME |
Components Standard |
LKM, Hasco, DME, DADIO, Robordin |
Mold steel |
P20, 718,738,H13HH, 1.2344,8407,S136, 2316, SKD61,NAK80,etc |
Mold surface treadment |
MT texture, YS texture, VDI texture,Polish, Mirror polish, etc |
Mold size(mm) |
150mm-1500mm |
Mold life, 4 grade(shots) |
A >1,000,000 shots, B>300,000 shots, C>20,000 shots, D<=5,000shots(prototype mold) |
http://www.powerfulsky.com/
